煤炭工程 ›› 2023, Vol. 55 ›› Issue (8): 170-175.doi: 10. 11799/ ce202308031

• 装备技术 • 上一篇    下一篇

掘进机双向耦合建模截割参数优化研究

顾文杰   

  1. 晋能控股煤业集团马道头煤业有限责任公司, 山西 大同 037003
  • 收稿日期:2022-10-20 修回日期:2022-11-28 出版日期:2023-08-20 发布日期:2025-04-08
  • 通讯作者: 顾文杰 E-mail:guwenjie1217@163.com

Optimization of cut-off parameters for bidirectional coupling modeling of roadheader

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  • Received:2022-10-20 Revised:2022-11-28 Online:2023-08-20 Published:2025-04-08
  • Contact: 文杰 -顾 E-mail:guwenjie1217@163.com

摘要:

针对掘进机的截割参数优化问题, 利用离散元法-多体动力学( DEM-MBD) 双向耦合技术, 基于数值模拟、多目标优化方法, 以某型号掘进机截割机构为工程对象, 联合Pro/E、EDEM和RecurDyn建立掘进机截割过程的DEM-MBD双向耦合仿真模型, 探究不同工况对截割头受载情况及截割性能的影响, 利用Design Expert 中的Box-Bohnken 试验法设计三因素三水平响应面回归试验, 以截割比能耗、载荷均值、载荷波动系数为截割性能评价指标, 通过主成分法将三维目标降维至截割综合评价度一维寻优模型, 结果表明: 当横摆速度为1.270m/min、转速范围为44.158r/min、垂直摆角为12.232°, 此时截割综合评价度达0.903。

关键词: 掘进机, 双向耦合, 数值模拟, 响应面法

Abstract:

Based on the optimization of cut-off parameters for excavation machines, using discrete element method-multi-body dynamics bi-directional coupling technique, based on numerical simulation, multi-objective optimization method, taking a certain type of roadheading machine cutting mechanism as the engineering object. Joint Pro/E, EDEM and RecurDyn to build a DEM-MBD bi-directional coupling simulation model of the cut-off process of excavation machines, investigating the effect of different working conditions on the load on the cutting head and cutting performance. Using the Box-Bohnken test method in Design Expert to design a three-factor, three-level response surface regression test with cut-off ratio energy consumption, load mean value and load fluctuation coefficient as cut-off performance evaluation indexes, reducing the three-dimensional objective to a truncated integrated evaluation degree one-dimensional merit search model by principal component method. The results show that when the transverse pendulum speed is 1.270 m/min, the speed range is 44.158 r/min, and the vertical pendulum angle is 12.232°, the integrated evaluation degree of truncation reaches 0.903.

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